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As we grow and expand, our machining and fabrication capabilities continue to evolve. We support a wide array of disciplines by offering material solutions through technological advancement. 

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Solvus Global has an 8,000 sq. ft. facility located in Worcester, Massachusetts and is presently expanding to a 30k+ sq. ft. facility to house additional machining and fabrication capabilities. Additionally, we operate out of the Cold Spray Synergy Site (CS3) in Webster, MA. Our technicians and engineers have access to a variety of machinery and complex systems that ultimately allow them to contribute their best work. Onsite between our current locations, we have the following capabilities: ​

  • Fabrication:

    • Wire Arc Additive Manufacturing System (Fronius CMT 4000 Advanced w/ ABB robotics w/ FLIR A615 thermal camera also known as a robotic welder) can be used to additively manufacture metals such as inconel, steels, and aluminum

    • VRC Gen III Cold Spray System w/ Multi-Axis Gantry Robot System for high pressure additive manufacturing can be used for structural or cosmetic repairs across a range of industries

    • Huys Electrospark Deposition Welding Machine 

    • Cold Gas Technology (CGT) System 

    • Coming Soon: Micro-Epsilon scanCONTROL 2900-50/BL Profilometer 

    • Coming Soon: Friction Stir Additive Manufacturing system 

  • Characterization:

    • Complete Metallographic Evaluation Suite

    • Eddy Current Probe

    • Ultrasonic Testing Equipment

    • Rockwell & Vickers Indenter for hardness testing

  • Software:

    • Dynamic Group of Software Engineers

    • SolidWorks

    • Fusion 360

    • Amazon Web Services/ Azure Cloud Services for robust IoT development

    • PostgreSQL/ SQL Server

    • ABB RobotStudio 

  • Processing (All Powder Operations): 

    • Stainless-Steel Tube Furnace for thermal treatment of powders ​

    • Buchi B-290 Spray Dryer

    • 4L horizontal ball mill, 4L vertical ball mill, heat treatment, fluidizer, air classification, electrodrying spray 


  • Targeted materials developed and scaled for your application

  • Materials analysis and characterization 

  • External program management to meet timelines and deliverables 

  • Cold spray development and optimization 

  • Wire arc additive manufacturing development and optimization 

  • Traceability/testing  

  • Creative mechanical design solutions   

  • Development of custom, safe, certified powder handling solutions 

  • Consulting